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MATERIALS SCIENCE AND ENGINEERING

 
 

FRANK ERNST RESEARCH GROUP

CARBIDE FORMATION IN AUSTENITIC STAINLESS STEELS WITH A COLOSSAL SUPERSATURATION OF CARBON

Low-temperature (470 °C) gas-phase carburization treatment, developed by the Swagelok Company, vastly improves the mechanical and electrochemical surface properties of 316-type austenitic stainless steels [1-4]. Normally, the precipitation of carbides restricts the carbon concentration in the austenite of 316-type steels to <0.015 at.% at 470 °C, the Swagelok treatment generates a colossal supersaturation of up to 12 at.% carbon in solid solution ? 600 times the equilibrium solubility at the carburization temperature (thus an even larger supersaturation at room temperature). Upon extended treatment, however, carbide precipita- tion does eventually occur [1,5]. The majority of the carbide particles have the structure of Fe5C2, known as "Hägg" or "χ" carbide (space group: C2/c) [5].

Since the precipitation of carbides constitutes the ultimate limit to low-temperature, "para-equilibrium" carburization, it is important to understand the details of precipitate nucleation and growth under these particular non-equilibrium conditions. For this purpose, we employ high-spatial-resolution imaging and analysis by advanced methods of TEM (transmission electron microscopy).

Cyclic polarization curve.

Fig. 1. Example of χ carbide precipitates in a 316-type austenitic stainless steel.


1. Y. Cao, F. Ernst, and G.M. Michal: Colossal Carbon Supersaturation in Austenitic Stainless Steels Carburized at Low Temperature. Acta Materialia 51 (2003) 4171.

2. G. M. Michal, F. Ernst, H. Kahn, Y. Cao, F. Oba, N. Agarwal, and A.H. Heuer: Carbon Supersaturation due to Paraequilibrium Carburization: Stainless Steels with Greatly Improved Mechanical Properties. Acta Materialia 54 (2006) 1597.

3. F. Ernst, G. M. Michal, H. Kahn, A. H. Heuer: Paraequilibrium Surface Alloying with Interstitial Solutes: A New Concept for Improving the Performance of Medical Devices. Materials for Medical Applications and Devices, ASM International (2006), in press.

4. G. M. Michal, F. Ernst, A. H. Heuer: Carbon Paraequilibrium in Austenitic Stainless Steel. Metallurgical and Materials Transactions (2006), in press.

5. F. Ernst, Y. Cao, and G.M. Michal: Carbides in Low-Temperature-Carburized Stainless Steels. Acta Materialia 52 (2004) 1469.

 
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